Every industrial heat exchanger manufactured at our Ghaziabad works is tracked across six verified engineering gates with real-time documentation and inspection records.
HTRI thermal vibration simulation, PVElite ASME code calculations, and general arrangement (GA) fabrication drawings submitted for customer engineering review.
Seamless/welded tubes (SA-213 TP316L), heavy pressure plates (SA-516 Gr 70), and forged flanges receive 100% positive material identification and ultrasonic inspection.
Tubesheets drilled on multi-spindle CNC machines with serrated groove profiles. Tubes hydraulically step-expanded and orbital TIG seal-welded to the tubesheet.
Heavy plate rolling, longitudinal and circumferential submerged arc welding (SAW), nozzle weld neck fitment, and full volumetric NDT examination.
Shell-side and tube-side subjected to calibrated hydrostatic pressure test (up to 1.5x design pressure) held for verified inspection duration without pressure drop.
Surface sandblasting to SA 2.5, epoxy primer application, flange face preservation, internal nitrogen purging, and dispatch tracking right to the project site.
Know exactly which fabrication gate your heat exchanger is undergoing without chasing vendors for status updates.
Download MTRs, radiographic test records, and hydro-test witness charts as soon as each milestone is cleared.
Visual verification of tube bundle insertion, baffle alignment, and final assembly before the asset leaves our facility.
Seamlessly coordinate Third-Party Inspection (Lloyd's, TUV, BV, DNV) witness hold-points directly through our engineering team.
